Wrought Aluminum vs Cast Aluminium

Cast aluminum and wrought aluminum are two different forms of aluminum with distinct characteristics and manufacturing processes. Here’s a comparison between the two:

Parameter Cast aluminum Wrought Aluminum
Manufacturing Process In the casting process, molten aluminum is poured into a mold and allowed to cool and solidify. Then the mold is removed from casting and the required shape is acquired. Wrought aluminum is produced by mechanically working the metal, typically through processes like rolling, forging, or extrusion. It involves shaping the aluminum while it is in a solid state, often starting with cast ingots or billets.
Cost Casting is generally a more cost-effective method for producing aluminum components, especially for larger and more complex parts. Wrought aluminum, due to the additional processing steps involved, tends to be more expensive compared to cast aluminum.
Strength and Durability Cast aluminum tends to have lower strength and less durability compared to wrought aluminum. Wrought aluminum is generally stronger and more durable than cast aluminum. The mechanical working processes used in its production align the aluminum’s grain structure, resulting in improved strength and toughness.
Surface Finish Cast aluminum surfaces may exhibit a textured or grainy appearance due to the casting process. It may require additional finishing techniques such as machining or polishing to achieve a smoother finish. Wrought aluminum surfaces are typically smoother and more uniform due to the mechanical working processes. It often requires less additional finishing work.

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